Industrial machinery, technological equipment or paint shops have their own characteristics when compared to other manufacturing enterprises. And that concerns cleaning them too. Thanks to the many years of experience in the most challenging production plants, we can claim to be specialists in technological cleaning at industrial plants.
TECHNOLOGICAL CLEANING
The specially focused cleaning technology center offers services for cleaning paint shops, paint boxes, technology units, machining centers, etc.
CARE FOR THE TECHNOLOGICAL UNITS
We provide the operation, servicing and maintenance of technology units in the area of air-conditioning, refrigeration, ventilation and heat pumps technology according to the nature of the technology and the customer’s requirements.
Operating the technology and equipment without the need for permanent service is provided by regular checks on its operation and preventive maintenance inspections, thereby avoiding emergencies.
In addition we ensure the supply and installation of air-conditioning and all associated parts – wiring, plumbing technology, M&R …
PROGRAM OF SERVICES FOR PAINT SHOPS
ANALYSES, BREAKDOWNS, ADVISORY SERVICE
- ascertaining the sources of dirt and their analysis
- measuring the speed and defects in air flow in the paint-shop’s technical equipment
- measuring dust in the painting cabin, determining the origin and composition of the particles
- chemical and physical analyzes of substances
- qualitative and quantitative identification of industrial impurities
- analyzes of paint defects, elaborating a defects catalog – the kinds of defects and their causes
- photo documentation – sources of dirt, types of dirt
- developing technological processes for cleaning paint shop technology and proposing a cleaning frequency
- training paint shop personnel
CLEANING SERVICE
- cleaning chemical pretreatments, jet spraying and drying cabins
- cleaning air conditioning, paint mixing plants, waste water plants
- protecting paint and drying cabins from paint overspray by applying paint sensors and covering foil
- application of electrostatically active materials
- installing elasticated sleeves to protect the robots’ surfaces
- installing mats with an adhesive surface
- cleaning in less accessible places at heights
SPECIAL CLEANING TECHNOLOGIES:
- cleaning machinery and technological equipment (machining centers, presses, injection molding machines)
- steeplejack work
- cleaning buildings’ facades and cladding
- general technological cleaning
- removing the aftereffects of fires
TECHNOLOGICAL CLEANING
The specially focused cleaning technology center offers services for cleaning paint shops, paint boxes, technology units, machining centers, etc.
SPECIAL CLEANING TECHNOLOGY:
- cleaning machinery and technological equipment (machining centers, presses, injection molding machines)
- steeplejack work
- cleaning buildings’ facades and cladding
- general technological cleaning
- removing the aftereffects of fires
FILTER MANAGEMENT
- proposing an appropriate selection of filters according to the analyses
- regular supplies and professional replacement of filter materials
- measuring and monitoring of the filter materials’ lifespan
- replacing filters
- keeping stock of filters
- ensuring used filters are disposed of in an environmentally friendly manner
- sale of filters
CLEANING PAINT SHOPS, PAINT REMOVAL
SERVICES FOR PAINT SHOPS:
- cleaning paint shop cabins and lines
- treating walls and technological equipment with protective products and protecting them with a foil
- removing paint from grilles and preparations (we provide chemical, thermal and high-pressure water paint removal)
- cleaning recuperators
- in site cleaning using non-abrasive blasting with CO (dry ice) pellets
- our own paint removal kiln
PAINT REMOVAL FOR PARTS AND TECHNOLOGICAL PRODUCTS
WE PROVIDE VARIOUS PAINT REMOVAL TECHNIQUES
- Cleaning with high-pressure water (from 200 to 2000 bar) – especially hardened deposits or fresh paint from the paint shop grilles or suspension technology.
- Cleaning with dry ice – this technology doesn’t harm the equipment or components that would otherwise be damaged by water or organic solvents.
- Removing paint deposits (paint removal) from suspension technology, skids and grilles thermally.
- Chemical paint removal technology – removing coatings with alkaline, acidic or organic substances.
- The manufacture of any paint products or grilles upon request by the customer, repair of damaged parts.
- Calibration of parts, protecting the parts’ surfaces from flying rust (passivation).
- Ensuring transport in relation to the production processes at the customer.
Following an inquiry by the customer the test loads are tested Testing consists of measuring and weighing the part, taking a photo of it, writing out a part card and the actual test load itself.
A records table is made up, which documents the entire cleaning process and is used for any customer complaints. The records table contains information on the date of the load, the temperature during paint removal, the number of parts per load, the load’s weight, the number of paints on the parts. In addition there is information on the consumption of gas, electricity and water.
PYROLYSIS FURNACE
The pyrolysis furnace provides better and more economical paint removal by the sensitive control of heat and oxygen during the entire paint removal process. This entire process takes place in an environment with a very low oxygen concentration, thus there is no aggressive burning, which damages the objects from which the paint is being removed.
This means it is possible to remove paint from iron, aluminum or compositional parts.
All the substances and gases released are heated to
850 °C – 1100 °C at which any harmful substances are burnt. This is why this type of paint removal is very environmentally friendly.
All the goods pass through a central for a quality control of the paint removal, calibration, parts weighing and photographs. The specific employee bears responsibility for each delivery.